DIESEL PRO USA EMISSIONS MAINTENANCE
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Heavy-duty diesel engine in a service bay
// Comprehensive Diesel Maintenance Program

Stop replacing emissions parts. Maintain them.

Diesel Pro USA is a revolutionary cleaning system built exclusively for diesel engines with modern emissions systems. Four products work together to clean the entire engine — EGR circuit, oil system and fuel system — in about two hours.

Up to 90%
Lower maintenance cost
~2 hrs
Full engine clean
18.0L
Max displacement served
// 01 — The problem

Soot is expensive.

Modern emissions systems recirculate exhaust gas straight back through the engine. Carbon accumulates in the EGR circuit, coats the cooler, chokes the turbo vanes and loads the DPF. The industry answer has been replacement — valves, coolers, VGTs and filters, over and over.

Diesel Pro USA takes the other path. We temporarily adapt to the emissions system, give it a complete internal cleaning, and reset it back to OEM standards.

Read the full program
Technician connecting Diesel Pro USA adapters to a truck engine Adapters connect intake & exhaust simultaneously
// 02 — Coverage

Cleans the entire diesel engine in about two hours*

*Times are dependent upon engine size and soot load.

// EGR CIRCUIT

Complete emissions circuit

Rapidly expanding high-volume foam is delivered simultaneously into the intake and exhaust side of the engine, removing buildup from every inner surface and passageway.

  • EGR cooler & EGR valve
  • Induction system & grid heaters
  • Exhaust side of the turbo
  • DOC and DPF scrubbing
// OIL SYSTEM

Crankcase & ring lands

A synthetic oil system cleaner circulates for roughly 15 minutes before the oil change, using vapor action to reach passageways detergents alone cannot.

  • Removes build-up in ring lands
  • Restores compression, reduces blow-by
  • Greatly reduces crankcase loading
  • Contains no damaging solvents
// FUEL SYSTEM

Injectors & combustion

A one-tank cleanup dissolves internal and external injector deposits, then Ultimate 11 keeps the fuel side clean, dry and stable between services.

  • Dissolves IDID in HPCR systems
  • Restores jet penetration & spray symmetry
  • Reduces carbon build-up by at least 60%
  • Boosts cetane 4 to 6 points
EGR cooler core choked with carbon soot Same EGR cooler core cleaned to bare metal After Before
// 03 — Evidence

See the results.

This unique solvent-free formula safely dissolves carbon build-up on contact. Drag the handle: same core, same lighting, one service apart. Deposits pass harmlessly through the exhaust system.

// 01

Fewer regens

Scrubbing the DOC and DPF reduces regeneration cycles and stationary regens.

// 02

Free stuck vanes

Cleaning the exhaust side of the turbo increases turbo speed and boost — and efficiency with it.

// 03

Cooler intake air

A clean EGR cooler drops intake air temperature back toward factory spec.

0%
Potential savings on emissions system maintenance costs
0%
Success rate freeing stuck turbo vanes, regardless of mileage
0%+
Reduction in carbon build-up with Ultimate 11
0pt
Cetane boost, up to six points on treated fuel
Diesel Pro USA mobile delivery system B1500 · up to 18.0L displacement
// 05 — Equipment

Delivery systems, built in the USA.

Technology drives innovation. When you have cutting-edge products that transform industry expectations, you design the delivery system and stand behind it. Three machine sizes, powder-coated steel, driven by shop air alone.

B1400 · to 9.0L B1500 · to 18.0L B1500-X · extreme duty EGR & VGT Controller
Explore the equipment
// 06 — Procedure

How a service runs.

Engine-specific adapters connect to the intake and exhaust side of the emissions circuit. No disassembly, no removal of the EGR valve or cooler. Adapters are catalogued by make, model, year and displacement across Caterpillar, Cummins, Detroit, Ford, GMC, International, Isuzu, Mack, Mercedes, PACCAR, Perkins, Volvo and Yanmar.

The EGR & VGT Controller continuously cycles both the EGR valve and the variable geometry turbo through their full range of motion during the clean, opening hard-to-reach areas — particularly valuable on one-piece nozzle ring turbos.

The delivery system propels rapidly expanding high-volume foam through the emissions circuit on shop air alone. Both sides of the EGR circuit are cleaned simultaneously. Dissolved soot and carbon pass harmlessly through the exhaust system.

An oil change is required following the EGR and induction clean. Add Oil System Cleaner before the drain, circulate roughly 15 minutes, and drain with the used oil. Injector Cleaner runs as a one-tank cleanup, then Ultimate 11 maintains the fuel side between services.

Controller software reports commanded and actual positions for the EGR valve and turbo, plus turbo actuator load — the only indicator available for determining turbo cleanliness without disassembly. An average actuator load over 55% on nozzle ring style turbos indicates carbon loading.

// 07 — In the field

Fleets that stopped replacing parts.

PSTA has seen a dramatic reduction in engines requiring stationary regens when using the program in a regular preventative maintenance schedule.
Pinellas Suncoast Transit Authority 200 busesCummins ISB / ISL2+ years
We find that the products have freed stuck vanes in turbos regardless of mileage, with over a 75% success rate while using this product as directed.
Quality Truck Service Independent shop2+ years
When used at regular maintenance intervals, the replacement of EGR valves, EGR coolers, VGTs and DPFs is greatly reduced.
Mitsubishi Caterpillar Forklift of America Inc. Perkins enginesOEM dealer network
Fleet of trucks and transit buses at a maintenance depot
// Get started

Our full-time staff is committed to helping you find a solution to your unique situation.

Tell us your engines, your duty cycle and your soot load. We build kits one vehicle per box — for large and small displacement engines alike.